THE EXPERIENCE

The refinery industry is subject to a continuous evolution.
Experience and efficiency in process design are essential to improve economics and to achieve profitability.
CONSER, thanks to its experience in planning and design of petroleum processing units, is in position to offer valid and up to dated solutions to the needs of the refinery industries.
The specialized services offered by CONSER to the refinery industry include:

Feasibility studies
Complete process design of new units (Basic Process Book)
Energy saving projects
Revamping, debottlenecking and modernization projects
Troubleshooting
Test runs and assistance to operation

THE KNOW-HOWS

CONSER provides process know-how for companies in the refinery industry improving existing processes and guiding the scale-up and implementation of technologies from bench scale to full production.
Alone or in combination with qualified partners, CONSER is in position to offer to its clients know-hows in the full range of refinery operations.
The references and know-hows of CONSER in petroleum processing are illustrated in the following pages.

CONSER experience and know-how of refinery operations is extensive and includes the following:

- Alkylation
- Amine Treating
- Asphalt Blowing
- Catalytic Cracking
- Catalytic Reforming
- Coking
- Crude Distillation
- Dearomatization
- Gasoil Hydrodewaxing
- Hydrocracking
- Hydrogen
- Isomerization
- Lights Ends Fractionation
- Lights Ends Purification
- Lube Oil Processing
- Middle Distillates HDS & HDA
- Multicolumns Fractionation
- Naphtha Hydrotreating
- Propane Deasphalting
- Solvents
- Sour Water Stripper
- Thermal Cracking
- Vacuum Distillation
- Visbreaking
- Water Treating

REFERENCE LIST FOR REFINERY PROJECTS

CONSER has successfully completed more than 400 refinery revamping and upgrading projects. Some of the clients and refinery locations are listed as follows:

ITALY

AGIPPETROLI Sannazzaro / Taranto
Ceccano / Gela
Marghera / Livorno
ALMA PETROLI Ravenna
API Falconara
ERG Genova
FINA Roma
GULF Bertonico
IES Mantova
IIP Rho / La Spezia
ISAB Priolo
MEDITERRANEA Milazzo
MOBIL OIL Napoli
PRAOIL Gela / Priolo
SARAS Sarroch
SAROM Ravenna
SIR Porto Torres
TOTAL Trieste

ABROAD

CEPE Equador
RYAZAN OIL C.I.S.
DAURA Iraq
IDENI Zambia
KHERSON Ukraina
MOBIL OIL Netherland
MOBIL OIL INT. U.S.A.
MOTOR OIL HELLAS Greece
LISICHANSK Ukraina
PETROPERU Peru
SCOP Iraq
TIPER Tanzania
UOP U.K.
UOP U.S.A.

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The experience of CONSER in ethylene plant design and revamping extends over more than 30 years.
Design features which have been incorporated in existing plants include the following:

  • Optimum recovery of the heat available from the pyrolysis furnace effluent stream

  • Addition of low level waste heat recovery facilities

  • Improved integration of the heat requirements in the process with the heat available in the quench system

  • Reduction of pressure drop at the interstages of the compression system

  • Increase of the number of the distillate and condensate strippers to reduce the
    recycle to the compressor system

  • Improved demethanized feed system by multifeed chilling and prefractionation to decrease refrigeration duties

  • Incorporation of turboexpander - recompressor in the demethanizer overhead to reduce the cryogenic refrigeration load

  • Reduce the consumption of energy in the deethanizer by increasing the number of trays and using inter-reboiler

  • Increase the efficiency of the ethylene fractionation tower employing external refrigeration circuits for reboiling and condensing

  • Improved selective hydrogenation systems

  • Improved integration of the process units with the utilities systems

  • Improved valorization of the co-products as polymer grade propylene, C4 fractions, pyrolysis gasoline, aromatics, etc..